Services & Products
SERVICES
- Highly skilled estimating and draughting department (drawing programs include Sigmanest & AutoCAD)
- 3 x Bending brakes (450t; 400t and 250t)
- Chamfering/welding bevels
- Plate rollingup to 50mm thick High definition plasma cutting
- CNC profile cutting
- Blast and paint plant
- Brand new fiber laser cutting machine4 x 2 plate format
PRODUCTS
- S355 and mild steel
- Q&T plates: 400 and 500 BHN Pressure vessel plate: ASME/ASTM/EN
- Boom and arm submerged ARC welding machine- fabrication of heavy wall pipes and pile casings from plate
- Fabricated beams - we fabricate heavy engineered steel beams from plate
01 PLASMA PROFILE CUTTING
PLASMA CUTTING
3 x High Definition Plasma Machines
56m Longx 3.5m Bed
Can cut plate up to 250mm tick
Tolerance: 2-3mm
PROFILE CUTTING
3 x Profile Machines
” Burny2.5 CNC Profilemachines ” 3m wide – 3 torches ” 2.5m wide – 4 torches
Can cut plate up to 250mm thick
Tolerance:2-3mm
Our HD plasma and CNC profile machines can cut in excess of 600 tons of plate per month.
Our HD plasma and CNC profile machines can cut in excess of 600 tons of plate per month.
02 BENDING & ROLLING
LATE BENDING
Bending Brake 6m x 450 Ton
3mm – 40mm thickness 4m x 250 Ton
2.5m x 400 Ton
PLATE ROLLING
4 x Rolling Machines
2X 3M X 40mm pinch rolls 1 X 3mx 12mm roll
1 X 1.5m x 6mm roll
03 LASER CUTTING
BODOR 1,5KW FIBER LASER
Bed Size: 4000 x 2000mm
Carbon Steel cutting range: 1mm -10mm Stainless Steel cutting up to 6mm
Precision cutting to tolerancelevels of 0,2mm
> Etching of bendlines and platemarking (if required)
TRUMPF SKW C02 LASER
Bed Size: 4000 x 2000mm
Carbon Steel cutting range: 4mm – 25mm Stainless Steel up to 16mm
Precision cutting to tolerancelevels of 0,5mm
> Vacuum plate loader
Precision high-speed laser cutting of all steel grades.
04 WELDING & FABRICATION
C02 WELDING
To API 650 standards
Coded welding and NDT done if required
SUBMERGED ARC WELDING
High deposition rates Typically on barrels High operating rate
We have a fullyfledged boilershop with qualified boilermakers and skilled welders.
- Pipe and pipe specials fabrication from plate or pipe Structural steel, beams and columns
- Hoppers,chutes, tanks, storagebins Stairs, landings, handrails, walkways.
05 QUENCH & TEMPERED PLATES
GRADES
400, 450 and 500 BHN Hardnesssteel grades stocked
>S690QL and 700MC High Yield plates
l2000x2500mmand6000x2500mm patesizes
mm-80mmtWcknessrange
The above plates are suitable for high wear applications such as liner plates and scraper blades.
S690QL is suitable wherehigh yield and tensile strengths are required such as crane booms and Heavy Duty Low Bed bodies.
06 PRESSURE VESSEL PLATE
GRADES
ASME SA516 G60N ASME SA516 G70
> P355NL2
PVP PLATE
12m x 3m, 6mm – 40mm thick
>6m x 3m, 50mm -100mm thick
TESTING
Tensile through thickness
H.I.C. to NACE
Impacts to your requirements
>Ultrasonic
07 PILING
PILE CASINGS
” 457mm – 3000mm diameter casings ” 6mm – 35mm wall thickness
1m -15m lengths
Blasted and coated to specification
Non-destructive testing done to specification
SHEET PILING
6mm, 10mm, 12mm wall thickness
> 12m length standard
The sheets are cold bent using a large press brake that forms a flat plate into the specified profile.
All sheets are fabricated to EN10249-2 specification.
Sheet piles are suppliedwith welding procedureand quality control procedure documents. All weldingand final dimension inspection is checked prior to dispatch.
